UPMM Logo

Development of Ultraprecision Micro Grooving
(Manufacturing of V-Shaped Groove)

Kiyoshi SAWADA, Tomohiko KAWAI, Yoshimi TAKEUCHI and Toshio SATA

JSME International Journal Series C, Vol. 43 No.1 March 2000, pp.170-176

The study deals with the manufacture of microgrooves with sharp edges and smooth oblique and/or curved surfaces by means of an ultraprecision milling machine and single crystal diamond endmills. Fine microgrooves are key components to fabricate micrograting, micrograting lens and so on. Conventional groove fabrication methods such as etching and lithography are difficult to make grooves without burr.The new machining method proposed in the study allows to produce V-shaped grooves of 100 mm in pitch with enough shape accuracy and surface roughness of 48 nm(P-V Value). The method also makes it possible to form the microgroove of 1 mm in pitch with sharp edge and without burr. In addition,the method is experimentally found effective to produce R-shaped groove and trapozoid-shaped one without burr.

several type of grooves 1 micron V groove

Takeuchi Lab. Logo [Takeuchi Lab. Home Page]

2000.9.28 by N.Sornsuwit